Fender Cutouts

A process for home tools...

I did these with a little more than Bushwackers instruction, which if you followed their dimensions,
you may be cutting through your inner and outer fenderwells a little too much.

Pens, sawzal, and dremel for trim.

Here are pictures of my progress, lots of blanks to fill in yet, but its the general steps in pictures:

start


setting it up to mark the lines


marking the trim accounting for the gasket


lines marked out (little bigger than actual worked best)


double check inner fenderwell (this is your cut out limit) I cut through both layers
just a little


cut (radius is difficult)


cut


cut out done


trimming the trim with dremel cutter wheel, leave the ears as shown, these will
tuck under the flare


Northwest protection, alot is not enough!


trimmed and primed


final clamp for supplied screws with plastic caps.
my kit shorted me caps and I found the supplier to order more.


rubber gasket, the screws arent all done, nore are they tight yet.


first fender


whole first fender


nearing completion.


end

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